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How To Make A Metal Motorcycle Seat Pan

The first is the shape you want your seat pan to be and how it will sit in the front at the tank and in the rear on the fender. The project begins by choosing the right design and then making sure it fits on your bike.


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I want to make a custom seat for my bike.

How to make a metal motorcycle seat pan. You can use duct tape above or use clay. I have a few details to button up on my bike and one of them is upholstering the metal seat pan i made for it you can see it in the pic below. Maybe even take a tentative lap and reach underneath with a nail.

Making a seat pan can seem very difficult if you have never done it before. Metal hammer metal cutter and shapers and a mallet bag. In Part 1 of Fabricating a Motorcycle Seat Pan join Tommy in setting up your bike getting your template laid out and transferred to metal.

The ridge can be made one of two ways. I used the front hole on the seat bracket and mated it to the rear hole in the frame. How to Hold a motorcycle seat cover en metal seat frameThe Purpose of this channel is not to HIRING or look for employees It is only to gave you an idea how.

I want to make the pan out of metal but I dont understand how you rivet your material to the metal pan. Next mix fiberglass resin and hardener per instructions. Have the bracings bolts and attachment pieces ready to.

Place the seat in the proper position on the bike sit on it to make sure. Turn over the steel seat onto a mallet bag or metal shaping form. How do you guys go about attaching the vinyl to the pan itself.

I then welded mounting tabs with studs on the bottom of the seat and attached the seat to the original seat bracket. I then dropped the back of the seat bracket down to get the seat position a little lower. When you add about two inches of foam to the bottom you will need to have enough seat pan left for some back support.

I mean if you make the pan then cover it with foam and shape it then cover it with vinyl how do you rivet the vinyl to the bottom. Im gonna make my own seat. Now youre going to take the other angle and bar-stock and clamp it onto your piece of sheet metal.

After mounting it all up I have made a custom seat that sits lower and looks more proportional without modifying the bike. Remember this will work on any bike from a chopper to a cafe racer or a stock bike to a trike so try it. If you know someone with a bead roller you can also have them roll beads into the sheet metal to make it more stiff.

It all really comes down to how you will form the material. Once you have decided to try it you will want to go out and pick up some supplies first. Cut your fiberglass mat for your layers ahead of time a little Select a point on the widest end of the seat and pull the vinyl over it.

You could make the pan from 14 gauge mild steel if you were putting bends into it such as a 90 degree bend on the edge. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. I hadnt made one until I did my midlife crisis bike in 2010.

Building a seat pan requires a little knowledge of metal shaping along with the right tools. Take one bar and put it on top and then drill holes on both sides through both pieces of steel and the work bench. Strike the steel repeatedly with first a metal-headed mallet then a rubber mallet to form the concave seat pan.

Be sure to not drip any excess on exposed parts and wipe away. Now Ive leant the easy seat pan construction. With the seat mounted up I decided to move the seat back.

Mark the locations for your pins one at a time by pressing the nail into the tape in such a way that the seat can be installed and removed easily but with minimal other movement once its installed. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. If playback doesnt begin shortly try restarting your device.

Use mesh metal which can. Here you may to know how to attach leather to metal seat pan. Now use AC aluminum tape.

The shape of the back depends on what you like. So if you can not do much forming go abit thicker. A metal seat pan would have.

Unless you rivet the vinyl first then add foam and lastly add a second vinyl piece and sew the two together. Find a few tips. A metal seat pan would have been very difficult to build and would be hard to make fit as tight and right as we would like so we broke out some fiberglass.

Back then I used 3mm sheet metal which is tough to cut and shape. Don Weber of Mr. Sketch on the steel seat shape where the concave seat pan will be.

I like to use fiberglass cloth as well as mat so buy both. Videos you watch may be added to the TVs watch history and influence TV recommendations. Using a paint brush apply a thin layer of resin in the seat pan tray making sure to cover entire area.

I know what materials to use for the cover and padding but needed some ideas on ho to get it securely fastened. We trim the backrest area about seven inches or so up the fender. Slide your sheet metal between the angle and bar and then tighten two bolts to hold the sheet metal down to the work bench.

In this video Eddie Barrett shows you how to make a motorcycle seat pan on a Harley Davidson Street Glide Bagger Learn how Atomic Autoworks does it. Watch the video explanation about Cafe Racer Tail Light install Making a Steel Seat Pan - Cafe Racer Garage Online article story explanation suggestion youtube.


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